Prediction of Load-Bearing Capacity of Composite Parts with Low-Velocity Impact Damage: Identification of Intra- and Inter-Ply Constitutive Models

Assessments of residual load-carrying capacity are often conducted for composite structural components that have received impact damage. The availability of a verified simulation methodology can provide significant cost savings when such assessments are required. To support the development of a reliable and accurate simulation methodology, this study investigated the predictive capabilities of a stacked solid-shell finite element model of a cylindrical composite component with a damage mechanics-based description of the intra-ply material response and a cohesive contact model used for simulation of the inter-ply behavior. Identification of material properties for the model was conducted through mechanical characterization. Special attention was paid to understanding the influence of non-physical parameters of the intra- and inter-ply material models on predicting compressive failure load of damaged composite cylinders. Calibration of the model conducted using the response surface methodology allowed for identifying rational values of the non-physical parameters. The results of simulations with the identified and calibrated finite element model showed reasonable correlation with experimental data in terms of the predicted failure loads and post-impact and post-failure damage modes. The investigated modeling technique can be recommended for evaluating the residual load-bearing capacity of flat and curved composite parts with impact damage working under the action of compressive loads.