Air-blast atomization of a liquid film

Air-blast atomizers are extensively used for a variety of purposes. Due to its complexity, the atomization mechanism has not been elucidated. In this study, a mechanistic model is proposed to predict the droplet diameter distribution based on the atomization process of a planar liquid film with co-current gas flows, and its validity is examined by comparing the estimated and measured droplet diameters using high-speed image analysis and laser measurement. As a result, using high-speed imaging, we clarified that the bag film rupture is caused not by the turbulence of the gas flow but by the impact of floating droplets on the liquid film of the expanding bag when the film is thin enough. The average thickness of the liquid film at the bag breakup is of the order of micrometres and varies greatly, resulting in a dispersed distribution of droplet diameters. After the film ruptures, the bag film shrinks towards its transversal and vertical rims due to surface tension, forming large-diameter ligaments. During the contraction process of the bag film, tiny droplets of the order of micrometers are formed at the edge of the perforation. Finally, the remaining ligaments with large diameters fragment into large droplets with submillimetre diameters. The good agreement between the measured and predicted droplet diameter distributions validated the mechanistic model.