Numerical Investigation on Strengthening of Steel Beams for Corrosion Damage or Web Openings Using Carbon Fiber Reinforced Polymer Sheets

Fiber-reinforced polymers (FRPs) have been widely used to strengthen steel structures, which could suffer from corrosion or the introduction of web openings, for utilities such as ductwork, plumbing, electrical conduits, and HVAC systems. The present numerical study involves the application of unidirectional carbon FRP (CFRP) sheets to steel I-beams, damaged due to corrosion or web openings, to regain their lost load-carrying capacity. Finite element analysis (FEA) was utilized to develop and validate three beam models against existing experimentally tested specimens. Subsequently, a parametric study was conducted investigating the effect of various corrosion levels and the number of circular web openings on the yield and ultimate load capacities of the beams. The optimum number of CFRP layers needed to strengthen corroded beams was determined and six CFRP strengthening scenarios were adopted to determine the best configurations to retrofit steel beams with openings (SBWOs). The results revealed that corrosion, introduced by thinning the bottom flange, reduced both yield and ultimate load capacities, with a nearly perfect linear reduction in ultimate load for each 2.5% thickness loss. The optimum number of CFRP layers depended on the level of corrosion damage. Furthermore, while maintaining a constant total opening area, beams with a greater number of smaller circular web openings demonstrated higher yield and ultimate load capacities than those with fewer larger openings. Out of the six adopted CFRP strengthening scenarios, three configurations that involved applying CFRP sheets to both flanges and the web effectively restored the strength of SBWOs, when adequate CFRP layers were used.