Study on wavelet packet decomposition method for fault signal of shearer cutting unit transmission system

被引:0
作者
Liu X. [1 ]
Zhao L. [1 ]
Fu D. [1 ]
Zhang F. [1 ]
机构
[1] College of Mechanical Engineering, Liaoning Technical University, Fuxin
来源
Zhendong yu Chongji/Journal of Vibration and Shock | 2019年 / 38卷 / 14期
关键词
Cutting unit; Fault diagnosis; Neural network; Shearer; Wavelet packet decomposition method;
D O I
10.13465/j.cnki.jvs.2019.14.024
中图分类号
学科分类号
摘要
The shearer cut coal and rock mainly through the drum on the cutting unit. If the transmission system fails, the mining work will be interrupted, resulting in huge economic losses. Based on MG2×70/325 shearer, the common fault models of broken teeth, cracked gears and defective bearings were established by PRO/E, and the rigid-flexible coupling virtual prototype model of shearer cutting unit was established by using ANSYS and ADAMS. The axial and radial force data of each idler shaft were extracted as samples to establish the fault diagnosis system. Coif4 wavelet was used to decompose the data, and the energy value of each sub-band was obtained as the input vector of neural network. Combined with Elman neural network, the fault diagnosis model of shearer cutting coal and rock was established. The simulation results showed that this method can effectively diagnose the fault parts and types of transmission system, and has certain guiding significance for shearer fault detection and on-line real-time monitoring under complex working conditions. © 2019, Editorial Office of Journal of Vibration and Shock. All right reserved.
引用
收藏
页码:169 / 175and253
相关论文
共 15 条
  • [1] Wu H., Development and application of high-power large mining height electric haulage coal mining machine, Heavy Machinery, 6, pp. 9-12, (2010)
  • [2] Feng J., Yang J., Mi Z., Large power coal cutter for thick coal seam technique and development at home and abroad, Coal Mine Machinery, 12, 2, pp. 13-14, (2007)
  • [3] Xu J., Fault diagnosis and treatment of hydraulic system of SIRUS-400 shearer, Colliery Mechanical & Electrical Technology, 1, pp. 35-38, (1987)
  • [4] Xu C., Zhou Z., Liu S., Et al., Fault diagnosis based on neural network and expert system, Control and Decision, 4, pp. 342-346, (1995)
  • [5] He Y., Pei X., Working condition monitoring of coal mining machinery, Shanxi Machinery, pp. 1-3, (2001)
  • [6] Gong X., Ma X., Zhang Y., Applicaiton of wavelet packet analysis in fault diagnosis of coal cutter reducer, Coal Technology, 33, 7, pp. 196-199, (2014)
  • [7] Liu X., Liu H., Cheng G., Et al., Dynamic characteristic analysis of two-stage planetary gear with broken tooth fault based on ADAMS, Journal of Mechanical Transmission, 39, 6, pp. 98-102, (2015)
  • [8] Hao Z., Chen Z., Mao J., Load analysis and experimental research of idler shaft on rocker arm shearer, Journal of Mechanical Strength, 39, 1, pp. 40-46, (2017)
  • [9] Zhou J., Fault statistics and causes analysis on coal shearer in Shendong mining area, Coal Science and Technology, 43, pp. 139-143, (2015)
  • [10] Saidi L., Ben A.J., Benbouzid M., Et al., The use of SESK as a trend parameter for localized bearing fault diagnosis in induction machines, Isa Transactions, 63, pp. 436-447, (2016)