Study of the Hard Turning Processability of Hardened Ultra-high Strength Steel 45CrNiMoVA

被引:0
作者
Du K. [1 ]
Jiao L. [1 ]
Yan P. [1 ]
Yu J. [1 ]
Wang Y. [1 ]
Qiu T. [1 ]
Wang X. [1 ]
机构
[1] School of Mechanical Engineering, Beijing Institute of Technology, Beijing
来源
Binggong Xuebao/Acta Armamentarii | 2023年 / 44卷 / 03期
关键词
45CrNiMoVA steel; cutting force; hard turning; microhardness; residual principal stress; surface morphology;
D O I
10.12382/bgxb.2021.0757
中图分类号
学科分类号
摘要
In order to avoid tensile residual stress and heavy use of highly-polluting cutting fluid, in the grinding process of hardened steel, a hard turning process is proposed. The turning process is carried out for the quenched-tempered 45CrNiMoVA steel. The cutting forces during the process are recorded, and the surface morphology, residual principal stress, and microhardness of the machined surfaces are analyzed. The results show that the cutting forces increase with the cutting depth and feed rate. However, the change in cutting speed has little effect on the cutting force. The surface roughness Ra of the workpiece after hard turning can reach 0.64 μm. The consistency of surface morphologies is also satisfying. The residual principal stress decreases with the increase of the feed rate and the cutting depth. By comparison, the residual principal stress first decreases and then increases with the increase of the cutting speed. The direction angle of the maximum residual principal stress changes steadily within the range of 37°~45° with the increase of cutting speed and cutting depth. It first increases and then maintains stable within the range of 22°~45° with the increase of feed. The surface microhardness decreases with the increase of cutting speed, and the depth of hardened layer is about 200 μm. © 2023 China Ordnance Society. All rights reserved.
引用
收藏
页码:773 / 782
页数:9
相关论文
共 21 条
[1]  
MA M M, XIE L J, GENG Q., Study on the modeling technology of material constitutive equation of 45CrNiMoVA, Manufacturing Automation, 34, 23, pp. 29-31, (2012)
[2]  
CHEN R Y., Principles of metal cutting, pp. 197-220, (2002)
[3]  
LAZOGLU I, BUYUKHATIPOGLU K, KRATZ H, Et al., Forces and temperatures in hard turning[J], Machining Science and Technology, 10, 2, pp. 157-179, (2006)
[4]  
BARTARYA G, CHOUDHURY S K., State of the art in hard turning, International Journal of Machine Tools & Manufacture, 53, 1, pp. 1-14, (2011)
[5]  
EI HAKIM M A, SHALABY M A, VELDHUIS S C, Et al., Effect of secondary hardening on cutting forces, cutting temperature, and tool wear in hard turning of high alloy tool steels[J], Measurement, 65, pp. 233-238, (2015)
[6]  
DAS A, KAMAL M, DAS S R, Et al., Comparative assessmenr between AlTiN and AlTiSiN coated carbide tools towards machinability improvement of AISI D6 steel in dry hard turning[J], Proceedings of the Institution of Mechanical Engineers Part C Journal of Mechanical Engineering Science, 9, pp. 203-210, (2021)
[7]  
REVEL P, JOUINI N, THOQUENNE T, Et al., High precision hard turning of AISI 52100 bearing steel[J], Precision Engineering, 43, pp. 24-33, (2016)
[8]  
CUI B D., The experimental study of hard turning hardened bearing steel GCr15 surface roughness, Machinery Design & Manufacture, 7, pp. 150-152, (2013)
[9]  
WU M N, ZHAO W, HE N., Research on surface residual stress of bearing steel GCr15 in cryogenic hard turning with CVD diamond cutting tools, Machine Building & Automation, 50, 3, pp. 10-12, (2021)
[10]  
AJAJA J, JOMAA W, BOCHER P, Et al., High cycle fatigue behavior of hard turned 300 M ultra-high strength steel, International Journal of Fatigue, 131, C, (2020)