A damage-tolerant hybrid aluminum composite reinforced with carbon nanotube and zirconia: study of strengthening mechanisms by combined experiments and molecular dynamics simulations

Aluminum composites, reinforced with CNT and ZrO2 particles, were synthesized via powder metallurgy, undergoing mechanical testing and molecular dynamics (MD) simulations. Hybrid reinforcement significantly increased strength and hardness while preserving toughness through extrinsic toughening mechanisms, preventing a substantial drop in energy absorption. MD simulations revealed dislocation nucleation at reinforcement interfaces, enhancing material strength during propagation. Various reinforcements activated specific strengthening mechanisms, quantified by models. The hybrid composite exhibited excellent strength enhancement and maintained toughness up to a specific reinforcement content. Despite a reduction in energy absorption, the remarkable strength improvement suggests synergistic reinforcement effects, suitable for high-performance, lightweight materials.