Effects of cone local erosion on the flow field and performance of cyclone separators

被引:0
作者
Zhang L. [1 ]
Fan J. [1 ]
Gao F. [2 ,3 ]
Zhang P. [1 ]
Chen G. [2 ,3 ]
机构
[1] College of Electrochemical Engineering, Qingdao University of Science & Technology, Qingdao
[2] College of Chemical Engineering, Qingdao University of Science & Technology, Qingdao
[3] Key Laboratory of Multiphase Flow Reaction and Separation Engineering of Shandong province, Qingdao
来源
Gao Xiao Hua Xue Gong Cheng Xue Bao/Journal of Chemical Engineering of Chinese Universities | 2023年 / 37卷 / 05期
关键词
cyclone separator; erosion thicknesses; numerical simulation; two-phase flow;
D O I
10.3969/j.issn.1003-9015.2023.05.004
中图分类号
学科分类号
摘要
The flow field and erosion characteristics of a cyclone separator were numerically simulated by Oka erosion model and computational fluid dynamics (CFD) technique. The distribution of flow field and other parameters in the cyclone were analyzed with the increase of erosion thickness. Effects of cone local erosion on the flow field and performance of the cyclone were studied. The results show that a spiral erosion zone forms on the wall of the cyclone separator, and the local erosion at the bottom of the cone near the dust outlet is the most heavily affected. The change of wall geometry caused by erosion reduces the tangential velocity and centrifugal force on particles, enhances the local vortex strength in the cone, and increases the influence of vortex core precession (PVC), which are not conducive to the stability of the mainstream and the separation of solid particles. Compared with no erosion, the particle separation efficiency of 4 μm particle decreased from 100% to 93% when the local erosion thickness was 20 mm. The cut off diameter increased from 1.3 to 1.9 μm, and the pressure drop of the equipment decreased by 40%. This work has important theoretical significance for ensuring the long-term safe and stable operation of cyclones. © 2023 Zhejiang University. All rights reserved.
引用
收藏
页码:717 / 728
页数:11
相关论文
共 41 条
[1]  
WANG B, XU D L, CHU K W, Et al., Numerical study of gas-solid flow in a cyclone separator, Applied Mathematical Modelling, 30, 11, pp. 1326-1342, (2006)
[2]  
HU X K, LIU X C, XU J, Et al., Characteristics of pressure fluctuations in CFB riser, CIESC Journal, 61, 4, pp. 825-831, (2010)
[3]  
WANG J Y, MAO Y, MENG W, Et al., Experimental measurement of non-axisymmetric rotating flow field in cyclone separator, Acta Petrolei Sinica(Petroleum Processing Section), 31, 4, pp. 920-929, (2015)
[4]  
WANG T, XU J, SONG J F, Et al., Instability of swirling flow in cyclone, CIESC Journal, 61, 2, pp. 317-322, (2010)
[5]  
CHENG G X, LIU Y J, LI C S, Et al., Analysis on fault modes effect, and criticality of reactor-regenerator system in fluid catalytic cracking unit, Journal of Chemical Engineering, 31, 2, pp. 55-60, (2003)
[6]  
JIANG M H, LU M M, XU B R, Et al., Recent progress of cyclone wear research, Chemical Industry and Engineering Progress, 35, pp. 41-45, (2016)
[7]  
LIU J X, YANG D Y., Erosion of cyclone separator of circulating fluidized bed boiler, Public Communication of Science & Technology, 5, 5, pp. 34-35, (2013)
[8]  
ZHAO S X, CHENG X W., Reasons for the wear of cyclone separators in circulation fluid- bed boiler and countermeasures, China Well and Rock Salt, 37, 6, pp. 43-45, (2006)
[9]  
FULCHINI F, GHADIRI M, BORISSOVA A, Et al., Development of a methodology for predicting particle attrition in a cyclone by CFD-DEM, Powder Technology, 357, pp. 21-32, (2019)
[10]  
TOFIGHIAN H, AMANI E, SAFFAR-AVVAL M., A large eddy simulation study of cyclones: The effect of sub-models on efficiency and erosion prediction, Powder Technology, 360, pp. 1237-1252, (2019)