Experiment and Modeling of the Instantaneous Milling Force for Asymmetric Edge Cutter

被引：0

作者：

Zhao X. ^{[1
]}

Yang Y. ^{[1
]}

Qin H. ^{[1
]}

Li H. ^{[1
]}

机构：

[1] School of Mechanical Engineering, Guizhou University, Guiyang

来源：

Huanan Ligong Daxue Xuebao/Journal of South China University of Technology (Natural Science) | 2021年 / 49卷 / 12期

基金：

中国国家自然科学基金;

关键词：

Asymmetric edge; Cutting thickness; Milling force; Ploughing force; Slip line field;

D O I：

10.12141/j.issn.1000-565X.200787

中图分类号：

学科分类号：

摘要：

Passivation can improve the service life of the cutter, the stability of the cutting process and the quality of the machined surface. The edge of passivated cutter is not a regular arc. This paper used the method of discretizing the cutting edge axially into micro element cutting edge and was based on the basic theory of slip line field. Comprehensively considering the variation of ploughing force with cutting thickness and the characteristics of asymmetric edge shear, it pointed out the different cutting stages experienced in the cutting process of asymmetric edge cutter, and established the instantaneous milling force model of asymmetric edge cutter. Finally, a comparative analysis was carried out combining with milling experiments. The results show that the proportion of ploughing force decreases with the increase of cutting thickness in the whole cutting process; the milling force obtained from the model well accords with the experimental results. The correlation coefficient of the two is greater than 0.7, the ave-rage error is less than 5%, and the peak error is less than 15%. © 2021, Editorial Department, Journal of South China University of Technology. All right reserved.

引用

页码：69 / 78and112

共 25 条

[11]

BUDAK E, ALTINTAS Y, ARMAREGO E J A., Prediction of milling force coefficients from orthogonal cutting data, Journal of Manufacturing ence and Engineering, 118, 2, pp. 216-224, (1996)

[12]

WEN J, PENG F Y, LIN S, Et al., Cutting force modeling and prediction in end milling including flank wear, Advanced Materials Research, 2384, 5, pp. 146-162, (2013)

[13]

WAN Min, DU Yuxuan, ZHANG Weihong, Et al., Force modeling of unidirectional CFRP spiral milling, Acta Aeronautica Sinica, 42, 10, (2021)

[14]

DENKENA B, BIERMANN D., Cutting edge geometries, CIRP Annals-Manufacturing Technology, 63, 2, pp. 631-653, (2014)

[15]

WALDORF D J, DEVOR R E, KAPOOR S G., A slip-line field for ploughing during orthogonal cutting, Journal of Manufacturing Ence & Engineering, 120, 4, pp. 693-699, (1998)

[16]

JUN M B G, GOO C, MALEKIAN M, Et al., A new mechanistic approach for micro end milling force modeling, Journal of Manufacturing Science and Engineering, 134, 1, pp. 120-135, (2012)

[17]

ALTINTAS Y, BER A., Manufacturing automation: metal cutting mechanics, machine tool vibrations, and CNC design, Industrial Robot: An International Journal, 31, 1, pp. 39-58, (2004)

[18]

KANG I S, KIM J S, SEO Y W., Cutting force model considering tool edge geometry for micro end milling process, Journal of Mechanical Science and Technology, 22, 2, pp. 123-151, (2008)

[19]

LIU Zhanqiang, WU Jihua, SHI Zhenyu, Et al., Study on constitutive equation of metal cutting deformation, Tool Technology, 3, pp. 4-10, (2008)

[20]

DUDZINSKI D, MOLINARI A., A modelling of cutting for viscoplastic materials, International Journal of Mechanical Ences, 39, 4, pp. 369-389, (1997)

← 1 2 3 →