Experiment and Modeling of the Instantaneous Milling Force for Asymmetric Edge Cutter

被引:0
作者
Zhao X. [1 ]
Yang Y. [1 ]
Qin H. [1 ]
Li H. [1 ]
机构
[1] School of Mechanical Engineering, Guizhou University, Guiyang
来源
Huanan Ligong Daxue Xuebao/Journal of South China University of Technology (Natural Science) | 2021年 / 49卷 / 12期
基金
中国国家自然科学基金;
关键词
Asymmetric edge; Cutting thickness; Milling force; Ploughing force; Slip line field;
D O I
10.12141/j.issn.1000-565X.200787
中图分类号
学科分类号
摘要
Passivation can improve the service life of the cutter, the stability of the cutting process and the quality of the machined surface. The edge of passivated cutter is not a regular arc. This paper used the method of discretizing the cutting edge axially into micro element cutting edge and was based on the basic theory of slip line field. Comprehensively considering the variation of ploughing force with cutting thickness and the characteristics of asymmetric edge shear, it pointed out the different cutting stages experienced in the cutting process of asymmetric edge cutter, and established the instantaneous milling force model of asymmetric edge cutter. Finally, a comparative analysis was carried out combining with milling experiments. The results show that the proportion of ploughing force decreases with the increase of cutting thickness in the whole cutting process; the milling force obtained from the model well accords with the experimental results. The correlation coefficient of the two is greater than 0.7, the ave-rage error is less than 5%, and the peak error is less than 15%. © 2021, Editorial Department, Journal of South China University of Technology. All right reserved.
引用
收藏
页码:69 / 78and112
相关论文
共 25 条
[1]  
CHEN Mingjun, CHEN Ni, HE Ning, Et al., New progress in micro milling mechanism, Journal of Mechanical Engineering, 50, 5, pp. 161-172, (2014)
[2]  
KUMAR S P L, JERALD J, KUMANAN S, Et al., A review on current research aspects in tool-based micromachining processes, Materials and Manufacturing Processes, 29, 11, pp. 124-147, (2014)
[3]  
RAVI S A, KARALI P., Modeling and simulation of mechanical micro-machining: a review, Machining ence and Technology, 18, 3, pp. 323-347, (2014)
[4]  
KARPUSCHEWSKI B, SCHMIDT K, PRILUKOVA J, Et al., Influence of tool edge preparation on performance of ceramic tool inserts when hard turning, Journal of Materials Processing Technology, 213, 11, pp. 46-71, (2013)
[5]  
GONG Qingshou, ZHU Qifan, Dynamic characteristics in high speed milling and its influence on machining quality, Journal of Hunan Institute of Engineering(Natural Science Edition), 2, pp. 15-17, (2002)
[6]  
WU Kai, HE Ning, LIAO Wenhe, Et al., Study on transient mechanical model of milling based on deformation analysis of thin-walled parts, Journal of Applied Science, 23, 6, pp. 631-634, (2005)
[7]  
TANG Aijun, LIU Zhanqiang, Influence of milling cutter parameters on milling stability of thin-walled parts, Journal of South China University of Technology(Natural Science Edition), 37, 2, pp. 29-34, (2009)
[8]  
ZHU Kunpeng, LI Kexuan, MEI Tao, Et al., Research progress of micro milling force modeling, Journal of Mechanical Engineering, 52, 17, pp. 20-34, (2016)
[9]  
ALTINTAS Y, JIN X., Mechanics of micro-milling with round edge tools, CIRP Annals-Manufacturing Technology, 60, 1, pp. 17-33, (2011)
[10]  
GROSSI N, SALLESE L, SCIPPA A, Et al., Speed-varying cutting force coefficient identification in milling, Precision Engineering, 42, 12, pp. 124-139, (2015)