A Test System for Microwave-Assisted Dual-Mode Mechanical Cutting of Hard Rock Under True Triaxial Compression

This paper introduces a test system for microwave-assisted dual-mode mechanical cutting of hard rock under true triaxial compression. The test system was developed by Northeastern University, China, to simulate the cutting and breaking of hard rock by a tunnel boring machine (TBM). The test system is mainly composed of a dual-mode mechanical cutting subsystem, a true triaxial loading subsystem and a high-power microwave presplitting subsystem. The system performs dual-mode cutting under true triaxial stress, applies a single sensor to monitor the three-dimensional force of the cutter head, and integrates the reduction in the vibration and resistance to torsion during the cutting process. Mechanical cutting tests of basalt under different amounts of microwave irradiation and true triaxial stress conditions were conducted in Chifeng, Inner Mongolia, China. The results showed that microwave radiation presplitting effectively improved the efficiency of mechanical rock breaking. However, after 180 s of microwave irradiation, true triaxial high stress inhibited the mechanical breaking of basalt in terms of the overall excavation depth. During the tests, each system performed stably. The test results verified the reliability of the test system. A true triaxial stress microwave-assisted mechanical dual-mode cutting test system is independently developed. The proposed system simulates rock breaking by a microwave-assisted roadheader under different ground stress conditions. The cutting test system innovates in three main facets: it carries out a dual-mode cutting test system in rock breaking; it realizes a unified monitoring output of a single sensor for the three-dimensional force; and it integrates the seismic resistance and torsion resistance to create a smooth system body. As the cutting test is conducted, the effective influence range of microwave radiation on rock is verified, and the degree of influence of true triaxial high stress on microwave-assisted mechanical cutting is revealed, providing guidance for deep microwave-assisted rock breaking of roadheaders. The necessity and feasibility of the system development is thus verified.