Insensitive energetic materials are promising in the defense weapons field.However,energetic materials still suffer from great challenges and the concern about their safety limits their utilization.In this work,insensitive energetic explosive 3,3'-diamino-4,4'-azoxyfurazan/hexahydro-1,3,5-trinitro-1,3,5-triazine(DAAF/RDX) microspheres were fabricated by self-assembly method.Rod-like DAAF/RDX was prepared by mechanical ball milling for comparison.DAAF/RDX composites with different mass ratios(90:10,80:20,and 70:30) were obtained.The morphologies and structures of as-obtained DAAF/RDX composites were characterized by scanning electron microscopy(SEM),powder x-ray diffraction(PXRD) and fourier transform infrared spectroscopy(FT-IR).The results showed that DAAF/RDX microspheres exhibited regular shaped microspheres with sizes from 0.5 to 1.2 μm.There was no crystal transition during the modification process.The thermal properties of as-obtained materials were then evaluated by differential scanning calorimetry(DSC) and materials studio software.DAAF/RDX microspheres showed an advanced decomposition peak temperature compared with rod-like DAAF/RDX.The binding energy and peak temperature values at zero βi(TPO) of DAAF/RDX(90:10) increased by 36.77 kJ/mol,1.6℃,and58.11 kJ/mol,12.3 ℃ compared to DAAF/RDX(80:20) and DAAF/RDX(70:30),indicating the better thermal stability of DAAF/RDX(90:10).The characteristic drop height(H50) of DAAF/RDX(higher than100 cm) composites was higher than that of raw RDX(25 cm),suggesting significant improvements in mechanical safety.The preparation of DAAF/RDX microspheres is promising for the desensitization of RDX and useful for the formation of other materials and future wide applications.