This paper deals with the Hot Machining Process, for turning operations, which is designed to give improved metal removal rates, particularly on difficult-to-machine metals. A high temperature plasma arc is used to provide intense localised heat, softening only the chip material, leaving the work piece relatively cool and metallurgically undamaged. The advantages of plasma arc hot machining are increased metal removal rates, machining hard and tough metals, increase in tool life, suitable for interrupted cuts etc... This paper discusses the results of productivity studies and economic viabilities of the Hot Machining Process.