ELECTROSTATIC PAINTING OF INSULATING SURFACES

The purpose of this work was to develop methods for painting insulating surfaces by the conventional electrostatic painting technique used to coat conducting samples. This technique is not applicable to insulators since the charges carried by the paint accumulate on insulating targets, thereby preventing a proper coating. A detailed investigation of the decay of charges deposited on insulators by a corona discharge simulating the charged paint has confirmed that a grounded counterelectrode (CE) on the back face of the sample speeds up the decay and that the better the contact, the faster the decay. Because a material CE with proper contacts is inconvenient for painting in production configuration, it was suggested that ionized air might behave as a satisfactory CE. Several ionizers have been tested, and good coatings have been obtained, provided that the flows of paint and ionized air are well separated. The possibility of self-creation of ionized air by the voltage of the early paint deposit has also been successfully tested.